I Beam Weight Chart, Sizes & Online Calculator | MachineMFG (2024)

What is an I-Beam?

I-beams, also known as H-beams or W-beams, are structural steel members with an I-shaped cross-section. They are widely used in construction and manufacturing due to their excellent load-bearing capacity and stability. Hot-rolled I-beams come in various standard sizes, such as 8#, 10#, 12#, 14#, 16#, 18#, 20a, 20b, 22a, 22b, 25a, 25b, 28a, 28b, 30a, and 30b, to cater to different structural requirements.

I-Beam Dimensions and Notation

The dimensions of an I-beam are typically represented by its web height (h), flange width (b), and web thickness (d), all measured in millimeters. For instance, an I-beam with a web height of 160mm, flange width of 88mm, and web thickness of 6mm would be denoted as “I-160x88x6”. Alternatively, I-beams can also be identified by their web height in centimeters followed by a “#” symbol, such as I-16# for the same beam.

Variations in I-Beam Sizes

I-beams with identical web heights may have varying web thicknesses and flange widths. To differentiate between these variations, letters “a”, “b”, or “c” are appended to the size designation. For example, 32a#, 32b#, and 32c# represent I-beams with the same web height of 320mm but different web thicknesses and flange widths, offering engineers flexibility in selecting the most suitable beam for their specific application.

Applications of I-Beams

I-beams find extensive use in various industries due to their superior load-bearing capacity and structural stability. They are primarily employed in the construction of large structures such as industrial buildings, warehouses, and bridges. Additionally, I-beams play a crucial role in the manufacturing sector, particularly in the production of vehicles, ships, and heavy machinery, where they serve as essential structural components.

I Beam Weight Chart, Sizes & Online Calculator | MachineMFG (1)

I Beam Standard Sizes & Weight Chart

The provided chart can be used as a reference guide for the standard sizes in mm and weight of I-beams in kg.

1. Ordinary Hot Rolled I Beam Sizes & Weight Chart

Spec.Height
(mm)
Flange Width
(mm)
Web Thickness
(mm)
Theoretical Weight
(kg/m)
10100684.511.261
12.612674514.223
14140805.516.89
1616088620.513
18180946.524.143
20a200100727.929
20b200102931.069
22a2201107.533.07
22b2201129.536.524
25a250116838.105
25b2501181042.03
28a2801228.543.492
28b28012410.547.888
32a3201309.552.717
32b32013211.557.741
32c32013413.562.765
36a3601361060.037
36b3601381265.689
36c3601401471.341
40a40014210.567.598
40b40014412.573.878
40c40014614.580.158
45a45015011.580.42
45b45015213.587.485
45c45015415.594.55
50a5001581293.654
50b50016014101.504
50c50016216109.354
56a56016612.5106.316
56b56016814.5115.108
56c56017016.5123.9
63a63017613121.407
63b63017815131.298
63c63018017141.189

2. Light Duty Hot Rolled I Beam Sizes & Weight Chart

Spec.Height
(mm)
Flange Width
(mm)
Web Thickness
(mm)
Theoretical Weight
(kg/m)
880504.57.52
10100554.59.46
12120644.811.5
14140734.913.7
1616081515.9
18180905.118.4
18a1801005.119.9
202001005.221
20a2001105.222.7
222201105.424
22a2201205.425.8
242401155.627.3
24a2401255.629.4
27270125631.5
27a270135633.9
303001356.536.5
30a3001456.539.2
33330140742.2
363601457.548.6
40400155856.1
454501608.665.2
505001709.576.8
5555018010.389.8
6060019011.1104
6565020012120
7070021013138
70a70021015158
70b70021017.5184

I Beam Sizes Chart PDF Download:

  • Download the PDF file of I beam sizes and weight chart

I Beam Weight Calculator

I Beam Weight Chart, Sizes & Online Calculator | MachineMFG (2)

However, it’s important to note that there may be a certain degree of discrepancy between the theoretical weight and the actual weight. The theoretical weight provided by our calculator may differ from the actual weight, with an error range of about 0.2% to 0.7%. Therefore, when making precise calculations or transactions, it’s best to adjust the results based on the actual situation.

Related reading:

  • H-Beam vs I-Beam Steel: Which One Should You Choose?

What Are the Differences in the Theoretical Weight of I-Beams Made From Different Materials (Such as Q235, Q345, Etc.)?

The theoretical weight of I-beams made from different materials (such as Q235, Q345, etc.) varies, primarily due to their differing alloy contents. Q235 is ordinary carbon steel, while Q345 is low alloy steel. This means that Q345 contains more alloy elements than Q235, which can enhance the strength, toughness, and other properties of the steel.

Therefore, due to the difference in alloy content, the theoretical weight of Q345 is usually heavier than that of Q235.

For the calculation formula, the theoretical weight of the I-beam can be calculated using the formula W = 0.00785 [hd +2t (bd) +0.615 (r2 r12)], where W represents the theoretical weight (in kg/m), h is the height, b is the leg length, d is the waist thickness, t is the average leg thickness, r is the inner arc radius, and r1 is the end arc radius.

This formula applies to I-beams of different materials, but in actual calculations, the density value will vary due to the material difference. For example, the density of low carbon steel (like Q235) is calculated as 7.85g/cm3, while the density of stainless steel might be slightly lower.

The difference in the theoretical weight of I-beams made from different materials is primarily due to their different alloy contents. Although the specific theoretical weight needs to be determined according to the specific dimensions and material characteristics of the I-beam through the calculation formula, generally speaking, the theoretical weight of low alloy steel (like Q345) will be heavier than that of ordinary carbon steel (like Q235).

How to Choose the Right I-Beam Specification and Model According to Different Application Scenarios, Such as Construction and Mechanical Manufacturing?

Choosing the appropriate I-beam size and model requires understanding the basic parameters and application scenarios of the I-beam. The specifications of the I-beam can be represented by its height/depth (h), width (b), and weight or mass (w). Additionally, the model of the I-beam can also be represented by the number of centimeters in the waist height, for example, I16# represents an I-beam with a waist height of 160mm.

In different application scenarios, such as construction and mechanical manufacturing, the selection of I-beams also needs to consider its mechanical properties and size range. For instance, the weight of the 18# national standard I-beam should be between 39.2-79.5kg/m with a size range of 100-400mm, suitable for scenarios requiring larger bearing capacity and a certain length. The model standards of European standard I-beams are mainly distinguished based on their cross-sectional sizes and belly plate heights, with common models including IPE80, IPE100, etc., suitable for scenarios with specific shape and size requirements.

For cantilever structures, the selection of I-beams also needs to consider thickness as it directly impacts the stability and safety of the cantilever structure. Furthermore, the selection of I-beams must comply with relevant national standards and regulations to ensure their safe and reliable performance.

When choosing the appropriate I-beam size and model, it’s essential to take into account the specific application scenario, the required bearing capacity, the stability of the structure, as well as the relevant standards and regulations to be complied with. For example, in building structures, you might need to choose I-beams with larger bearing capacity and specific size range, while in fields like mechanical manufacturing, the shape and size of the I-beam to fit specific design requirements might be more emphasized.

The Difference Between Standard and Light I-Beams

Standard I-beams are processed from regular steel, while light I-beams are made from lightweight alloys such as aluminum and magnesium. When compared to standard I-beams, light I-beams have wider flanges and thinner webs and flanges. Given the same depth, light I-beams offer better stability while ensuring the same load-bearing capacity, thus saving metal and providing better economic efficiency.

Regardless of whether they are standard or light, I-beams tend to have relatively high and narrow cross-sectional dimensions, resulting in a significant difference in the moment of inertia about the two main axes.

Therefore, they are typically used directly for members subjected to bending within the plane of their web or as part of a lattice force member. When used individually, they can only serve as general bending members and eccentric compression members, such as secondary beams or eccentric columns in work platforms.

However, when used as composite sections, they can function as the main compression members.

I-beams come in standard and light varieties.

Compared to the same model of standard I-beam, light I-beams have a smaller thickness and lighter weight. The flange width varies with the model size: smaller models (I32# and below) have narrower flange widths than standard I-beams, while larger models (I40# and above) have wider flange widths.

I Beam Weight Chart, Sizes & Online Calculator | MachineMFG (2024)

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